hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com ?e? receptacle ?p? plug plug / receptacle mated with strain relief n n o o t t e e s s dimensions in inches (mm) b g h e a c d .88 (22.47) k j f 5.97 (151.53) variable dimension 4.08 (103.58) variable dimension 3.48 (88.29) variable dimension 2.54 (64.62) variable dimension plug/cable receptacle mated hg2 only ?c? cable receptacle hg2 only h g 2 h g 3 h g 4 h g 6 a ?1.014 (25.76) ?1.172 (29.77) ?1.250 (31.77) ?2.026 (51.45) b 1.220 (30.98) 1.137 (28.87) 1.137 (28.87) 1.452 (36.87) c ?.866 (22.00) ?1.007 (25.59) ?1.090 (27.80) ?1.789 (45.45) d .272 (6.91) .272 (6.91) .272 (6.91) .669 (17.00) e 1.637 (41.59) 1.637 (41.59) 1.637 (41.59) 2.224 (56.50) f 3.265 (82.93) 3.500 (88.88) 3.500 (88.88) 4.950 (125.72) g ?.502 (12.75) ?.650 (16.50) ?.710 (18.15) ?1.452 (36.88) h ?.656 (16.66) ?.800 (20.36) ?.880 (22.47) ?1.467 (37.00) j 2.700 (68.56) 2.890 (73.47) 2.890 (73.47) 4.371 (111.02) k 3.724 (94.60) 3.880 (98.45) 3.880 (98.45) 5.265 (133.72) hg6 only c a b d f e g h k j a b c d g h f e k j h y p e r g r i p ? - p u s h / p u l l p l a s t i c c i r c u l a r ? for medical and other high reliablity applications ? customer-keyable (6 positions) ? 12 (hg2), 19 (hg3), 33 (hg4), or 80 (hg6) contacts ? other contact configurations on request ? 1 amp per contact ? color coding (8 different colors) ? overmoldable plug design ? front or rear panel mount receptacle design ? high-end engineering plastic components meet medical sterilizing and cleaning requirements ? crimp and solder cup contact termination available (pc tails available on panel mount receptacle) ? sealing option: ip67 (temporary immersion) when mated ? meets fingerproofing requirements of ul544 and iec60601 (hg2 only) hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h h y y p p e e r r t t a a c c ? ? h h i i g g h h p p e e r r f f o o r r m m a a n n c c e e c c o o n n t t a a c c t t s s y y s s t t e e m m hypertronics connectors are built upon the legendary hypertac contact technology. these contacts feature a hyperboloid-shaped basket of individual spring wires that is wrapped at an angle to the socket?s axis. when the pin is inserted into this wire contact sleeve, the wires stretch around it, providing a number of linear contact paths. hypertac is an advanced contact design that satisfies performance requirements previously considered impossible and the superior design of the hypertac contact systems offers many features and benefits. hypertac contacts provide up to 100,000 mating cycles, approximately half the resistance of conventional contact designs, immunity to shock and vibration, extremely low insertion and extraction forces, and 360-degree wiping action. w w i i r r e e s s l l e e e e v v e e b b e e f f o o r r e e i i n n s s e e r r t t i i o o n n o o f f p p i i n n p p i i n n p p a a r r t t i i a a l l l l y y i i n n s s e e r r t t e e d d i i n n t t o o s s l l e e e e v v e e p p i i n n c c o o m m p p l l e e t t e e l l y y i i n n s s e e r r t t e e d d i i n n t t o o s s l l e e e e v v e e
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h y p e r g r i p - g e n e r a l s p e c i f i c a t i o n s f r o n t m o u n t i n g i n s t a l l a t i o n r e a r m o u n t i n g i n s t a l l a t i o n hypertronics receptacle assembly with insulator installed and keyed to customer?s chosen keying position panel nut secures receptacle assembly from back customer?s harness or wiring customer?s equipment case or box customer?s equipment case or box customer?s harness or wiring receptacle case installed in customer?s equipment receptacle insulator with customer?s harness or wiring installed contact diameter in (mm) .016 (0.4) current rating (amps) 1 contact resistance (milliohms) < 8 contact extraction force each (oz.) .6 to 1.6 contact life cycles up to 100,000 plug cycle life up to 20,000 breakdown voltage between contacts > 1,000v dielectric withstanding voltage > 750v contact s o c k e t s : material & plating becu wires and brass body components 50 microinches of gold over nickel on wires gold flash over nickel on all other socket components. p i n s : brass 50 microinches of gold over nickel insulation resistance > 5 x 10 4 megohms @ 500 vdc temperature rating -40oc to +125oc polyetherimide, lcp, silicone up to +185oc processing sterilization steam autoclave, gamma, eto hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com p a n e l c u t o u t s h h g g 2 2 h h g g 3 3 h h g g 4 4 h h g g 6 6 0.393 .001 (9.98 .03) 0.430 .001 (10.93 .03) 0.714 .001 (18.14 .03) ?0.870 (22.10 ) ?0.949 (24.10 ) ?1.583 (40.20 ) n o t e : dimensions in inches (mm) ?0.711 (18.05 ) 0.329 .001 (8.36 .03) + .002 - .001 + .05 - .03 + .002 - .001 + .05 - .03 + .002 - .001 + .05 - .03 + .002 - .001 + .05 - .03
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h y p e r g r i p - g e n e r a l s p e c i f i c a t i o n s f r o n t m o u n t i n g i n s t a l l a t i o n r e a r m o u n t i n g i n s t a l l a t i o n hypertronics receptacle assembly with insulator installed and keyed to customer?s chosen keying position panel nut secures receptacle assembly from back customer?s harness or wiring customer?s equipment case or box customer?s equipment case or box customer?s harness or wiring receptacle case installed in customer?s equipment receptacle insulator with customer?s harness or wiring installed contact diameter in (mm) .016 (0.4) current rating (amps) 1 contact resistance (milliohms) < 8 contact extraction force each (oz.) .6 to 1.6 contact life cycles up to 100,000 plug cycle life up to 20,000 breakdown voltage between contacts > 1,000v dielectric withstanding voltage > 750v contact s o c k e t s : material & plating becu wires and brass body components 50 microinches of gold over nickel on wires gold flash over nickel on all other socket components. p i n s : brass 50 microinches of gold over nickel insulation resistance > 5 x 10 4 megohms @ 500 vdc temperature rating -40oc to +125oc polyetherimide, lcp, silicone up to +185oc processing sterilization steam autoclave, gamma, eto hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com p a n e l c u t o u t s h h g g 2 2 h h g g 3 3 h h g g 4 4 h h g g 6 6 0.393 .001 (9.98 .03) 0.430 .001 (10.93 .03) 0.714 .001 (18.14 .03) ?0.870 (22.10 ) ?0.949 (24.10 ) ?1.583 (40.20 ) n o t e : dimensions in inches (mm) ?0.711 (18.05 ) 0.329 .001 (8.36 .03) + .002 - .001 + .05 - .03 + .002 - .001 + .05 - .03 + .002 - .001 + .05 - .03 + .002 - .001 + .05 - .03
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com t o o l s p a r t n u m b e r s crimp tool afm8 or m22520/2-01 positioner t2030 insertion tool t1916 receptacle insulator extraction tool t2057 (hg2) t2085-20 (hg3) t2085-34 (hg4) t2085-85 (hg6) c o n t a c t o r d e r i n g i n f o r m a t i o n c o n t a c t s p a r t n u m b e r s w i r e g a u g e ( a w g ) f f e e m m a a l l e e r r e e c c e e p p t t a a c c l l e e crimp socket ysk004-041ah 26 - 28 solder cup socket ysk004-039ah 26 max pc terminal socket ysk004-040ah n/a m m a a l l e e p p l l u u g g crimp pin ypn004-028h 26 - 28 solder cup pin ypn004-027h 26 max m m a a l l e e r r e e c c e e p p t t a a c c l l e e crimp pin ypn004-029h 26 - 28 solder cup pin ypn004-026h 26 max pc terminal pin ypn004-030h n/a f f e e m m a a l l e e p p l l u u g g crimp socket ysk004-037ah 26 - 28 solder cup socket ysk004-036ah 26 max hypergrip ordering information hg 2 p 4 3 g g 12 04 m s h size positions contact diameter hg2 12 0.4 mm hg3 19 0.4 mm hg4 33 0.4 mm hg6 80 0.4 mm hypergrip plastic circular size: (2), (3), (4), (6) type: p = plug e = receptacle/panel c = receptacle/cable seal/shield options: 1 = sealed (unshielded) 2 = shielded (unsealed) (hg2 only) 3 = sealed and shielded (hg2 only) 4 = unsealed (unshielded) strain relief size options: 0 = no strain relief 3 = 3.0 - 4.5mm cable dia range (hg2 only) 4 = 4.5 - 6.5mm cable dia range (hg2 only) 5 = 7.0 - 9.0mm cable dia range (hg3 only) 6 = 9.0 - 11.0mm cable dia range (hg4 only) outer shell color: g = lt gray plating: h = 50 microinch gold on contact surfaces gold flash on terminations ah = sockets 50 microinch gold on contact surfaces gold flash on terminations (omit for no contacts) termination: s = solder cup r = crimp d = straight dip pc panel receptacle only (omit for no contacts) contact gender: f = female sockets (std receptacle) m = male pins (std plug) n = no contacts color coding: d = blue b = black g = lt gray y = yellow m = brown r = red v = green w = white n = no color code i f ? n ? a p p l i e s : plug & cable receptacle- specify no strain relief (overmolding option) panel receptacle - specify unsealed (no panel color code) hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h h g g 6 6 ? 0.598 bolt circle 15.18 ? 0.441 bolt circle 11.20 ? 0.136 bolt circle 3.46 ? 0.753 bolt circle 19.12 ? 0.281 bolt circle 7.15 ? 0.0300.002 0.76 0.05 3.75 at 11.61 ea 31 holes eq spaced 11.25 at 15 ea 24 holes eq spaced 10 at 40 ea 9 holes eq spaced 22.50 at 22.50 ea 16 holes eq spaced 36 at 72 ea 5 holes eq spaced 1 2 3 33 32 55 57 56 71 72 80 79 31 73 8 0 p o s i t i o n p c b c u t o u t ? a ? k e y ( d t e r m i n a t i o n )
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com 2 9 10 11 12 1 h h g g 2 2 ? 0.195 bolt circle 4.95 ? 0.076 bolt circle 1.94 ? 0.030 finished plated thru hole 12 places 0.76 at 120 ea 3 holes eq spaced 30 at 40 ea 9 holes eq spaced 1 2 9 10 11 12 n o t e : dimensions in inches (mm) 1 1 2 2 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? a a ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) ) 1 1 2 2 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? b b ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) ) hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h h g g 3 3 3 15 14 2 1 13 12 19 ? 0.320 bolt circle 8.13 ? 0.172 bolt circle 4.37 ? 0.030 finished plated thru hole 20 places 0.76 at 30 ea 12 holes eq spaced at 51.43 ea 7 holes eq spaced 1 2 3 12 13 14 15 19 1 9 p o s i t i o n p c b c u t o u t ? a ? k e y ( d t e r m i n a t i o n ) 1 9 p o s i t i o n p c b c u t o u t ? b ? k e y ( d t e r m i n a t i o n )
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com 2 9 10 11 12 1 h h g g 2 2 ? 0.195 bolt circle 4.95 ? 0.076 bolt circle 1.94 ? 0.030 finished plated thru hole 12 places 0.76 at 120 ea 3 holes eq spaced 30 at 40 ea 9 holes eq spaced 1 2 9 10 11 12 n o t e : dimensions in inches (mm) 1 1 2 2 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? a a ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) ) 1 1 2 2 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? b b ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) ) hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h h g g 3 3 3 15 14 2 1 13 12 19 ? 0.320 bolt circle 8.13 ? 0.172 bolt circle 4.37 ? 0.030 finished plated thru hole 20 places 0.76 at 30 ea 12 holes eq spaced at 51.43 ea 7 holes eq spaced 1 2 3 12 13 14 15 19 1 9 p o s i t i o n p c b c u t o u t ? a ? k e y ( d t e r m i n a t i o n ) 1 9 p o s i t i o n p c b c u t o u t ? b ? k e y ( d t e r m i n a t i o n )
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com k e y i n g p o s i t i o n a ( r e c e p t a c l e w i r i n g e n d ) k e y i n g p o s i t i o n b ( r e c e p t a c l e w i r i n g e n d ) a keyed notch notch notch notch notch notch notch notch a keyed a keyed a keyed b keyed b keyed b keyed b keyed note: 6 different keying positions possible - a through f h h g g 6 6 h h g g 4 4 h h g g 3 3 h h g g 2 2 hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h h g g 4 4 2 1 16 17 27 33 28 18 19 29 30 ? 0.391 bolt circle 9.92 ? 0.261 bolt circle 6.62 ? 0.130 bolt circle 3.31 ? 0.030 finished plated thru hole 34 places 0.76 at 32.73 ea 11 holes e q spaced at 60 ea 6 holes eq spaced at 22.50 ea 16 holes eq spaced 1 2 29 1 6 17 18 19 27 30 33 28 n o t e : dimensions in inches (mm ) 3 3 3 3 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? a a ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) ) 3 3 3 3 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? b b ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) )
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com t o o l s p a r t n u m b e r s crimp tool afm8 or m22520/2-01 positioner t2030 insertion tool t1916 receptacle insulator extraction tool t2057 (hg2) t2085-20 (hg3) t2085-34 (hg4) t2085-85 (hg6) c o n t a c t o r d e r i n g i n f o r m a t i o n c o n t a c t s p a r t n u m b e r s w i r e g a u g e ( a w g ) f f e e m m a a l l e e r r e e c c e e p p t t a a c c l l e e crimp socket ysk004-041ah 26 - 28 solder cup socket ysk004-039ah 26 max pc terminal socket ysk004-040ah n/a m m a a l l e e p p l l u u g g crimp pin ypn004-028h 26 - 28 solder cup pin ypn004-027h 26 max m m a a l l e e r r e e c c e e p p t t a a c c l l e e crimp pin ypn004-029h 26 - 28 solder cup pin ypn004-026h 26 max pc terminal pin ypn004-030h n/a f f e e m m a a l l e e p p l l u u g g crimp socket ysk004-037ah 26 - 28 solder cup socket ysk004-036ah 26 max hypergrip ordering information hg 2 p 4 3 g g 12 04 m s h size positions contact diameter hg2 12 0.4 mm hg3 19 0.4 mm hg4 33 0.4 mm hg6 80 0.4 mm hypergrip plastic circular size: (2), (3), (4), (6) type: p = plug e = receptacle/panel c = receptacle/cable seal/shield options: 1 = sealed (unshielded) 2 = shielded (unsealed) (hg2 only) 3 = sealed and shielded (hg2 only) 4 = unsealed (unshielded) strain relief size options: 0 = no strain relief 3 = 3.0 - 4.5mm cable dia range (hg2 only) 4 = 4.5 - 6.5mm cable dia range (hg2 only) 5 = 7.0 - 9.0mm cable dia range (hg3 only) 6 = 9.0 - 11.0mm cable dia range (hg4 only) outer shell color: g = lt gray plating: h = 50 microinch gold on contact surfaces gold flash on terminations ah = sockets 50 microinch gold on contact surfaces gold flash on terminations (omit for no contacts) termination: s = solder cup r = crimp d = straight dip pc panel receptacle only (omit for no contacts) contact gender: f = female sockets (std receptacle) m = male pins (std plug) n = no contacts color coding: d = blue b = black g = lt gray y = yellow m = brown r = red v = green w = white n = no color code i f ? n ? a p p l i e s : plug & cable receptacle- specify no strain relief (overmolding option) panel receptacle - specify unsealed (no panel color code) hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h h g g 6 6 ? 0.598 bolt circle 15.18 ? 0.441 bolt circle 11.20 ? 0.136 bolt circle 3.46 ? 0.753 bolt circle 19.12 ? 0.281 bolt circle 7.15 ? 0.0300.002 0.76 0.05 3.75 at 11.61 ea 31 holes eq spaced 11.25 at 15 ea 24 holes eq spaced 10 at 40 ea 9 holes eq spaced 22.50 at 22.50 ea 16 holes eq spaced 36 at 72 ea 5 holes eq spaced 1 2 3 33 32 55 57 56 71 72 80 79 31 73 8 0 p o s i t i o n p c b c u t o u t ? a ? k e y ( d t e r m i n a t i o n )
hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com k e y i n g p o s i t i o n a ( r e c e p t a c l e w i r i n g e n d ) k e y i n g p o s i t i o n b ( r e c e p t a c l e w i r i n g e n d ) a keyed notch notch notch notch notch notch notch notch a keyed a keyed a keyed b keyed b keyed b keyed b keyed note: 6 different keying positions possible - a through f h h g g 6 6 h h g g 4 4 h h g g 3 3 h h g g 2 2 hypertac h h y y p p e e r r g g r r i i p p s s e e r r i i e e s s h h y y p p e e r r t t r r o o n n i i c c s s c c o o r r p p o o r r a a t t i i o o n n toll free:1-800-225-9228 tel: +1 978-568-0451 fax: +1 978-568-0680 www.hypertronics.com h h g g 4 4 2 1 16 17 27 33 28 18 19 29 30 ? 0.391 bolt circle 9.92 ? 0.261 bolt circle 6.62 ? 0.130 bolt circle 3.31 ? 0.030 finished plated thru hole 34 places 0.76 at 32.73 ea 11 holes e q spaced at 60 ea 6 holes eq spaced at 22.50 ea 16 holes eq spaced 1 2 29 1 6 17 18 19 27 30 33 28 n o t e : dimensions in inches (mm ) 3 3 3 3 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? a a ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) ) 3 3 3 3 p p o o s s i i t t i i o o n n p p c c b b c c u u t t o o u u t t ? ? b b ? ? k k e e y y ( ( d d t t e e r r m m i i n n a a t t i i o o n n ) )
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